Dry Mortar Plant for Sale

What Can a Dry Mortar Plant Do?

SANQGROUP dry mix mortar plants can produce a wide range of building dry mortar products, including masonry mortar, plastering mortar, adhesive mortar (such as tile adhesive), self-leveling mortar, finishing mortar, thermal insulation mortar, and other special mortars. These mortars are formulated through precise batching of cement, aggregates, additives, and other raw materials according to different functional requirements.

They offer broad application coverage and can meet diverse construction needs.

Main Product Types:

Masonry Mortar: Used for masonry work with blocks, bricks, and other building materials.

Plastering Mortar: Used for surface plastering and leveling of walls and ceilings.

Adhesive Mortar: Used for tiling and bonding other panels.

Special Mortar: Includes anti-shrinkage, anti-cracking mortar, stone adhesive, etc.

Finishing Mortar: Used for thin-layer wall leveling, featuring crack resistance and high strength.

Self-Leveling Mortar: Used for floor leveling, capable of self-flowing to form a smooth surface.

Thermal Insulation Mortar: Mortar with thermal insulation properties.

By preparing raw materials such as cement, sand, and additives, the equipment can mass-produce dry mortar suitable for various projects.

Production Advantages of SANQ Dry Mix Mortar Plants

Stable Quality: Automated production lines and precise batching ensure consistent mortar quality, avoiding defects common in manual on-site mixing.

Wide Application: The same production line can produce multiple types of functional mortars by adjusting formulations.

High Efficiency & Eco-Friendliness: Equipment productivity far exceeds manual operations, reducing on-site dust and construction waste, aligning with green environmental standards.

Designed for large-scale, standardized, and environmentally friendly production, our production lines offer the following advantages:

Features of SANQ Dry Mortar Equipment

High Output & Efficiency: Capacity ranges from 5–30 tons/hour, meeting the needs of small to large building material plants.

Automated Control: PLC system controls the entire process—batching, weighing, mixing, packaging—minimizing human error.

Uniform Mixing: Utilizes spiral ribbon or twin-shaft paddle mixers to ensure thorough blending of raw materials.

Energy Saving & Eco-Friendly: Equipped with drying systems + pulse dust collectors, controlling sand moisture content and reducing dust emissions.

Modular Design: Vertical multi-layer layout with pre-mixing hopper, batching system, mixer, and packaging machine arranged top-down for easy maintenance and expansion.

Broad Application Range: Suitable for building construction, decoration, thermal insulation, and municipal engineering.

Workflow of SANQ Dry Mortar Plants

Raw materials first enter the drying system to remove excess moisture, ensuring batching accuracy and product stability.

Dried materials are conveyed via elevators to storage silos, ready for the next steps of batching and mixing.

The system automatically weighs raw materials and additives according to the formula, then thoroughly mixes them in the mixing system to ensure uniform mortar quality.

The mixed mortar can be discharged in various forms as per customer needs: directly bagged, stored in finished product silos for bulk transport, or held for subsequent use.

Capacity & Models

SANQ dry mortar mixing stations offer production capacities from 3–30 tons per hour, covering entry-level to large-scale automated production needs. We provide multiple configuration options including Simple Type, Small, Medium, and Fully Automatic models to suit different scales and investment plans. Customized solutions are available based on actual site conditions and output requirements.

Simple Dry Mortar Plant

Output: 3–9 tons/hour

Cycle Time: Approx. 20 minutes/batch

Applicable Mortar Types: Ordinary dry mortar

Power: 23.5–36.5 kW

Core Configuration: Paddle mixer, raw material storage silo, packaging screw, and other basic units

Features: Semi-automatic operation, manual feeding; no drying or weighing systems; dust removal devices can be added as needed.

Investment Advice: Low equipment cost, short payback period, ideal for first-time entrepreneurs or individual investors.

Small Dry Mortar Plant

Output: 3–10 tons/hour

Cycle Time: Approx. 20 minutes/batch

Applicable Mortar Types: Ordinary dry mortar

Total Power: 23.5–36.5 kW

Equipment Composition: Twin-shaft mixer, storage silos, packaging machine, dust removal device, etc.

Layout & Footprint: Two-level arrangement, footprint approx. 20 m², total height approx. 6.5 m

Investment Advice: Compact footprint, suitable for customers with limited factory space and budget as an entry-level project.

Medium Dry Mortar Plant

Output: 10–20 tons/hour

Cycle Time: Approx. 5 minutes/batch

Applicable Mortar Types: Ordinary and special mortars

Power: 120–150 kW

Layout & Footprint: Three-level design, footprint approx. 30 m², height approx. 8.5 m

System Composition: Integrated system for material weighing, pre-mixing, storage, mixing, and packaging

Features: Low energy consumption, simple operation, small footprint, suitable for medium-scale production.

Investment Advice: Fast return on investment, flexible future upgrades to fully automatic lines.

Large Dry Mortar Plant

Output: 10–30 tons/hour

Cycle Time: Approx. 5 minutes/batch

Applicable Mortar Types: Masonry mortar, plastering mortar, insulation mortar, decorative mortar, and various formulations

Mixing System: Mixing time 60–180 seconds, ensuring uniform dispersion and stable mixing results

System Composition: Fully automatic batching system, automatic weighing system, packaging system, bulk discharge system

Features: High automation, strong continuous operation capability, stable product quality.

Investment Advice: Suitable for large enterprises or long-term production projects, enabling multi-variety, high-efficiency production.

Control System Section

Core Components & Functions

Bagging Machine Section

Wet Sand Hopper: Stores wet sand, connected to a belt feeder at the bottom

Belt Feeder: Evenly feeds material into the dryer with variable frequency speed control for optimal drying

Belt Conveyor: Transports dried sand to the vibrating screen or designated location

Triple-Drum Rotary Dryer: High efficiency and energy saving, full heat exchange

Vibrating Screen: Classifies and screens to produce finished sand of different particle sizes

Dust Collector: Cyclone + pulse dust removal, air dust content below 50 mg/m³

Bucket Elevator & Conveying System: Delivers raw materials to weighing hoppers and pre-mixing hoppers

Raw Material Storage Equipment: Silos, big bag dischargers

Batching & Weighing System: Precise weighing of main materials and additives

Mixer: Spiral ribbon or twin-shaft paddle mixer for uniform mixing

Packing Machine: Automatic bagging or bulk discharge

Control System: PLC/touch screen control, full process monitoring

Our dry mortar production lines have been exported to over 20 countries, including: Indonesia, Malaysia, Philippines, Peru, UAE, Iraq, etc. Below are some examples:

SANQ Special Mortar – 4 Production Lines

SANQ Dry Mix Mortar Plant Cases

SANQ Mortar Mixing Station for dry mortar production. Shipped to Indonesia in September 2024.

SANQ Special Mortar – 4 Production Lines

The payback period for a dry mortar plant is approximately 12–18 months, depending on:

Investment & Return

Local mortar market price

Raw material costs (sand, cement, additives)

Electricity and labor expenses

Packaging method (bagged / bulk)

Plant rental and maintenance costs

We can provide personalized ROI analysis to help assess the profit cycle.

Preparatory Work & Material Checklist

Plant Conditions: Height ≥ 12 m, capable of supporting vertical multi-layer structure

Power & Water Supply: 380V/50Hz three-phase four-wire power supply, stable water source

Raw Materials: Cement, sand (moisture content ≤0.5%), additives, colored pigments (optional)

Auxiliary Equipment: Dryer, loader, packing machine, forklift

Staffing: Small plant: 2–3 persons; Medium: 4–5 persons; Large: 5–6 persons

Installation Process: Foundation construction → Equipment positioning → Electrical connection → Test run & debugging → Training → Production launch

What product do you need?

Please specify your requirements based on the following aspects:

Concrete batching plant (Stationary, Mobile, Foundation-free, Modular);

Concrete pump (With mixer or trailer only) (Diesel, Electric);

Self-loading concrete mixer (1.2m³, 1.8m³, 2.6m³, 3.5m³, 4.0m³, 5.5m³, 6.5m³, 7.0m³);

Block making machine (Shape, Size, Quantity);

Asphalt plant (Stationary, Mobile/Batch plant, Drum plant);

Crushing plant (Stationary, Mobile);

What project will the machine be used for? Construction; Road; Bridge; Dam; Embankment; Airport; Other?

Installation site altitude? Below 500m; 500m–1000m; 1000m–2500m; Over 2500m?

Local weather? Cold zone; Temperate zone; Hot zone?

Voltage? 220V; 380V; 415V; 440V; Other?

Frequency? 50Hz; 60Hz?

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